How Indian Manufacturers Can Save Rs.1-5 Crores Annually with Predictive Maintenance

The Promise Sounds Too Good

When we tell plant managers that Aimyze can help them save Rs.1-5 crores annually, we often see skepticism. And that’s fair – the enterprise software industry has made a lot of promises over the years.

So let’s break down the math. No hand-waving. Just numbers.

Savings Source 1: Reduced Unplanned Downtime

This is the biggest lever. Let’s use a mid-sized cement plant as an example:

  • Annual unplanned downtime: 150 hours
  • Hourly downtime cost: Rs.12 lakhs
  • Current annual loss: Rs.18 crores
  • With 30% reduction from predictive maintenance: Rs.5.4 crores saved

Conservative estimate for most facilities: Rs.1-3 crores from downtime reduction alone.

Savings Source 2: Maintenance Efficiency

When AI handles ticket creation, assignment, and context gathering, your maintenance team becomes dramatically more efficient:

  • Time saved per incident: 30-60 minutes
  • Monthly incidents: 200+
  • Annual hours saved: 1,200-2,400 hours
  • Value at Rs.500/hour loaded cost: Rs.6-12 lakhs

Savings Source 3: Extended Equipment Life

Catching problems early means less severe damage:

  • 10-15% reduction in major repair costs
  • Extended asset replacement cycles
  • Annual savings: Rs.20-50 lakhs

Savings Source 4: Lower Software Costs

This is where Aimyze’s India-first approach really shines:

  • ServiceNow AI add-on: Rs.40-60 lakhs/year
  • Aimyze: Rs.10-15 lakhs/year
  • Direct savings: Rs.25-45 lakhs/year

Total Annual Impact

Savings CategoryAnnual Savings
Reduced DowntimeRs.1-3 Crores
Maintenance EfficiencyRs.6-12 Lakhs
Extended Equipment LifeRs.20-50 Lakhs
Software Cost SavingsRs.25-45 Lakhs
TOTALRs.1.5-5 Crores

The Payback Period

With Aimyze’s annual cost of Rs.10-15 lakhs and savings of Rs.1-5 crores, the payback period is typically less than 3 months.

That’s not ROI. That’s a no-brainer.

Get a customized ROI analysis for your plant. Contact us at aimyze.com

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